What is Your Evaporative Emissions System and Why is It Worth Repairing? - Strut Daddy's (2024)

Posted on June 16, 2022 by Strut Daddy's in Auto Repair

Vehicles are complex machines with a lot of moving parts and systems that help create the perfect blend of power and function. Whenever something goes wrong with your car, it’s important to figure out what the issue is and find a resolution as soon as possible. In this guide, we’ll discuss the evaporative emissions system, including what it does and why you need it, as well as whether it’s worth the repair (spoiler alert: it usually is).

After all, the average rate for repairs of the evaporative emissions system, also called the EVAP system, ranges from $200 to $560, which is a small price to pay to fix a Check Engine Light when you consider all the possibilities.

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What is the Evaporative Emissions System?

In modern vehicles, the Evaporative Emission System is responsible for storing and disposing of fuel vapors as they make their way to the atmosphere. This helps reduce the number of emissions coming out of the vehicle, which helps the environment. It also increases the fuel efficiency of a vehicle and ensures that the cabin doesn’t smell of gas.

These systems are designed to protect you (and the environment) from fuel vapors. There are several different types of systems out there that fit different vehicles and types of automobiles. The standard system includes:

  • Fuel tank: This is what stores the fuel until it’s needed by the engine. The tank is designed with airtight seals and valve access points to ensure that fumes and fuel don’t leak out. It can also hold a small volume of vapor before delivering it to the storage canister.
  • Gas cap: The gas cap is a lot more critical than people realize. If they aren’t properly calibrated, designed, and installed, they can cause the vehicle to display an immediate warning to the driver. Gas caps come in two styles: vented and non-vented. You will need to have yours replaced with the appropriate model to restore the EVAP system if this is what is causing the issue.
  • Canister purge valve/solenoid: This is an electrically operated valve that is designed to open the engine and create a vacuum to draw in vapors from the EVAP canister. If the valves are clogged or held open by debris, this could result in a faulty system and a “Check Engine” light coming on. The cleaning of the system will resolve this issue.
  • Fuel tank pressure sensor: As mentioned, the pressure of the fuel tank and fuel system are integral to its successful operation. The pressure sensor is what reads and monitors the pressure throughout the system. If a leak is detected, the PCM will send a code to the OBD and cause the dashboard’s engine light to appear.
  • Fuel pump: Modern fuel injection systems operate under high pressure. On vehicles with an OBD II, the PCM is responsible for controlling the power to the fuel pump and making sure it operates properly. When the fuel pump is faulty, it causes low system pressure if it is faulty, or the electrical connections are bad. If there are defective clogs or regulators, that can also lead to low pressure. High pressure can occur as a result of a defective pressure regulator or restricted return lines.
  • EVAP canister: This is a rectangular piece mounted somewhere that is filled with activated charcoal. It is designed to absorb and store vapors from the fuel system. When the engine is being engaged, the PCM opens the purge valve, and the vacuum draws vapors into the engine before sending them out as emissions. If this canister is leaking or there’s a faulty purge control, it may need to be repaired or replaced.
  • Tubes and valves: Every fuel system and emissions system is filled with fuel lines, tubes, and vales that are responsible for transporting fuel and vapors throughout the system. If any of these become defective, develop a leak, or are otherwise faulty, it could generate a lot of problems for the EVAP system.
  • Leak detection pump: In some vehicles, there is a leak detection pump that helps monitor the system and ensure that the pressure remains the same. A pressure drop usually indicates a leak, allowing this pump to figure out where electrical issues exist, or other things might be going wrong.
  • PCM: Also known as the Powertrain control module, this is responsible for checking the EVAP system and its integrity, as well as metering stored vapors during certain operating conditions. The PCM will run a diagnostic monitor to detect leaks of fuel or vapors. If it finds any leaks, it will create a fault code that causes the “Check Engine” light to illuminate. If the PCM is faulty, it could be related to bad oxygen sensors or an entirely damaged PCM, which generally results in expensive repairs.

All of these elements work together to get rid of the harmful emissions coming from the engine. If the fuel system is left open to the atmosphere, it will be able to pollute the air 24 hours a day with evaporative fumes and emissions even if the vehicle isn’t running. By having a properly functioning EVAP System, gasoline vapors won’t escape from the fuel system and tank into the atmosphere until they are filtered through the engine and mixed with fresh air to reduce the impact of the emissions.

What is an EVAP Leak?

An EVAP leak is a leak that is found in the EVAP system, which can be caused by any number of things. Something as simple as a loose gas cap can trigger the “Check Engine” light, so it’s important to check the obvious before you spend a fortune on a diagnostic scan. Because there are so many moving parts to this system, there are several ways that a leak could happen. Even a hole as small as a needle can cause the system to malfunction and generate the dashboard light, so the system must be properly inspected and repaired.

A leak can occur in several different parts of the evaporative emissions system. As mentioned in the description of the various components above, any malfunction that results in a leak will put the system in a compromising position. Therefore, it should be fixed right away. That starts by finding a reputable shop that knows how to work with EVAP systems and provides the best solution that doesn’t break your budget.

A visual inspection will usually be required to investigate the full extent of the leak or damage that is present. This is a complicated network of valves, hoses, filters, and components and there could be any number of issues present. Fortunately, the OBD II should be able to help diagnose exactly what’s going on by providing a DTC code. Considering that there are hundreds of reasons the “Check Engine” light may come on, these codes can be invaluable.

If you have a light on and you think it’s related to a leak in your Evaporative Emissions System, it’s time to get it checked out. Contact a qualified mechanic right away and have your vehicle tested to find the problem and get it fixed as soon as possible. Otherwise, it could lead to issues beyond poor emissions and a less smooth engine operation.

How is an EVAP Leak Fixed?

The way that a leak is repaired depends on the leak itself. For example, in the case of a loose gas cap, simply tightening the cap will cause the light to go off. Of course, not all leaks are so easy to find or fix. The technician will perform an OBD test to identify which codes are being generated so that they know where to begin their search.

Typically, you can tell that you have a leak if there’s a smell of gasoline or if you experience:

  • A drop in engine performance
  • Rough idling
  • Poor fuel economy
  • Trouble getting the car to start

Once they know the issue at hand, they will have a better idea of where to start. Then, they will start inspecting all of the various elements that could be at fault until they find the cause of the leak. Once they figure out the cause, they will have any number of solutions to fix the leak, including plugs, new hoses, replacing parts, and more. Today’s OBD codes are pretty good at getting to the heart of the problem.

Unfortunately, some people feel that they’ve got issues present that aren’t worth fixing because it could take so long to get to the root of the issue. These people will be happy to know that this is rarely an issue anymore. Reputable and experienced mechanics will have no trouble figuring out exactly where the EVAP system is leaking or has otherwise failed and coming up with the best solution to resolve the issues.

What Else Can Go Wrong in the EVAP System?

Beyond leaks, EVAP systems have also been known to see blocked vents, bad purge flows, and other issues that result in a faulty system. There are so many moving parts in this sealed system and sometimes things will eventually fail or require replacement. When the EVAP system fails, a “Check Engine” light will appear, and a specific code will be attached to the problem based on what is wrong.

Blocked vents mean that airflow is not getting through, and emissions are building up in the filters and the system itself. That can prevent the system from working effectively or even cause the cabin to smell like fuel.

Essentially, you can see all the potential ways things can go wrong when you see how these systems actually work. For starters, when the fuel in your tank evaporates, the vapors are contained by a charcoal canister in the front of the vehicle. Once the fuel-air mixture is normal, it goes back to the engine. Then, the valve creates a vacuum and draws all the vapors into the engine. Those vapors combine with fresh air to create a more efficient combustion process.

Depending on the age of the vehicle, the process will either be controlled mechanically or by a computer. Any number of these control components could cause issues that result in a faulty EVAP system, and that could easily create bigger problems if you don’t address them right away.

How to Find Repair Assistance

The solution to all of your Evaporative Emissions System issues is to rely on the trained expertise of a local independent shop that can help you identify exactly what is going on. When researching your options, make sure that you check for shops that have experience with EVAP systems and their functioning so that you get the best repairs from people who know what they’re doing.

Even if you aren’t noticing any operational issues (or that many of them) because of your EVAP system issue, it still warrants fixing. For starters, it will ensure that your vehicle is running as smoothly as possible. It will also guarantee that you’re not emitting too much pollution into the environment and that you won’t be creating bigger problems down the road by letting a “simple” issue like this go. Check engine light issues are scary and can be overwhelming, but when it comes to your EVAP system, you’ve got to address the issue head-on to get things resolved and protect your vehicle.

Furthermore, if you live somewhere where emissions tests are required, a “Check Engine” light is going to automatically cause you to fail this test. Thus, you may not be able to pass an emissions check and renew your vehicle registration if you have emissions system issues. Even if you’re not in it to take care of the vehicle, do it so that you can keep driving your vehicle legally.

When you’ve got a reputable independent shop that you can rely on, you’ll be able to get quick, affordable solutions no matter what’s up with your EVAP system. Diagnosing the problem(s) and finding the right solutions will ensure that your vehicle is operating at its peak performance and that you’re not polluting the environment any more than necessary.

Resources

https://www.ferberstireandauto.com/blog/how-does-the-evaporative-emission-system-evap-work https://www.nyvip.org/PublicSite/OBDII/evap.html https://www.autoselectonline.com/article/evap-system-top-5-reasons-for-a-check-engine-light-to-come-on https://www.nadaguides.com/Cars/Shopping-Guides/what-is-an-evap-leak https://denverexpresscare.com/evap-system-leak-now-what https://howtodiscuss.com/t/evap-leak-cost/55944 https://autoservicecosts.com/evap-system-repair-cost/

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What is Your Evaporative Emissions System and Why is It Worth Repairing? - Strut Daddy's (2024)

FAQs

What happens if I don't fix my evap system? ›

When you don't fix an EVAP problem, the check engine light will stay on, masking other problems that might occur. Of course, if local regulations require passing an emissions test, your vehicle will fail. Finally, harmful emissions are being released into the atmosphere.

How much does an evap leak cost to fix? ›

The national cost for an evaporative leak detection pump replacement with CarAdvise in 2024 is between $69 and $463 with an average of $202.

What is an evaporative emission system? ›

The Evaporative Emission Control System (EVAP) is used to prevent gasoline vapors from escaping into the atmosphere from the fuel tank and fuel system at all times. EVAP systems have been required on gasoline powered vehicles since the 1970s.

How much does it cost to replace an EVAP sensor? ›

The average cost for a Fuel Evaporative Canister Replacement is between $453 and $507. Labor costs are estimated between $92 and $116 while parts are priced between $362 and $391. This range does not include taxes and fees, and does not factor in your unique location.

Can I drive my car with a bad EVAP system? ›

Driving with an EVAP leak can be dangerous for several reasons. First, it is important to note that fuel vapors are highly flammable and can easily ignite under certain conditions. When an EVAP leak occurs, it increases the amount of fuel vapors in the air around the vehicle.

Can I fix an evap leak myself? ›

If you see a P0442 evaporative emission system leak detected code, you may be able to resolve the problem without much effort. The easiest solution may be to remove and reaffix the gas cap. Once you do, clear the code on the OBD-II diagnostic scanner and drive for a few days.

Can you still drive with an EVAP leak? ›

When you have a leak in your EVAP system it will cause a check engine light to come on, but will not immediately affect your drivability. While you drive around, however, you are letting harmful fuel vapors escape into the atmosphere and adding to the greenhouse effect that is linked to global warming.

What are the symptoms of a bad evap system? ›

A strong smell of gasoline around the vehicle can be an indication of an EVAP system failure. An EVAP system failure can cause decreased fuel efficiency, engine performance issues, and damage to the environment. A mechanic can inspect the system for leaks and replace any damaged components to resolve the issue.

Is a EVAP leak a big problem? ›

It's safe in terms of your car's functioning, but not entirely safe for the environment. Whether you're an avid recycler or an all-out eco-warrior I'm presuming you're attuned to the fact that our cars pollute. In fact, around a fifth of all vehicle pollution is caused by EVAP leak emissions.

How do you fix an evaporative emissions problem? ›

The simplest solution is to remove and reattach the gas cap. Once you do, clear the code on the OBD-II scanner and drive for a few days. If the code does not return, your gas cap probably was the culprit. Of course, there is a chance your gas cap either has worn out or is not compatible with your EVAP system.

How to diagnose an evap system? ›

A common issue is a loose gas cap, which can cause the check engine light to come on in newer vehicles as the ECU senses a problem with the EVAP system. If you see the check engine light and haven't filled up with fuel recently, it's a good idea to use a code reader or take your vehicle to a shop for diagnosis.

Where is the evap system located? ›

The canister purge valve is typically in the engine bay attached to the engine or the intake manifold. It's part of the EVAP that collects vapors and releases them into the engine to burn. Check the top of the engine near the carburetor or throttle body to find the purge valve.

What happens if you don't replace your evap canister? ›

Not only would you be exposed to nauseous, toxic fumes, but you'd also be exposing pedestrians and passersby to the harmful gasses. Here are some telltale signs to help you discern whether it's time to replace your charcoal canister.

Is the EVAP system expensive to fix? ›

After all, the average rate for repairs of the evaporative emissions system, also called the EVAP system, ranges from $200 to $560, which is a small price to pay to fix a Check Engine Light when you consider all the possibilities.

What causes EVAP to go bad? ›

Corrosion: Evaporator coils are made of metal, and exposure to moisture can cause them to rust and deteriorate over time. Poor maintenance: Lack of regular maintenance can lead to dirty coils, which can cause the coils to become less efficient and ultimately fail.

What happens when the EVAP system goes bad? ›

A strong smell of gasoline around the vehicle can be an indication of an EVAP system failure. An EVAP system failure can cause decreased fuel efficiency, engine performance issues, and damage to the environment. A mechanic can inspect the system for leaks and replace any damaged components to resolve the issue.

Is the evap code serious? ›

That engine light on the dash may well take a back seat. After all, it could mean a lot of things, and perhaps even nothing. If it indicates an EVAP leak, then it's most likely safe for you to keep driving, but safer for you to get it fixed right away.

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